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Roof Rack Plans


Our tubular steel roof deck is lightweight yet strong. The roof rack frame secures to the gutters with a custom-made clamping system that we designed and built specifically for the Toyota Coaster. Having multiple points of contact with the gutters distributes the load evenly and makes for a stable platform to walk along or sit on the roof deck enjoying the sunset and watching the waves.

  • Plenty of storage space for boards and gear
  • Solar panels mounted flush into the rack for better aerodynamics offering less drag and protection from low hanging branches
  • Easy loading with the timber decking
  • Keeps the sun off the roof reducing the interior temperature on hot days


These plans include:

  • Top, side and rear view set-out measurements
  • Bracket componentry cross-sections and details
  • Solar panel mounting cross-sections and details
  • Hardware specifications


These plans can be used by your local fabricator to build the same roof rack as used on the Surf Bus Project.


Need a ladder as well? Check out our Roof Rack and Ladder Plan Combo 

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